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ASD, SDA, & CDA Series 15, 30, & 60 cfm Compact Dehumidifying Dryers Part Number: 882.00201.00 Bulletin Number: DH1-635 Effective

15, 30, & 60 cfm Compact Dryers Chapter 1: Safety 9 of 57 ; When welding or brazing in or around this equipment, make sure VENTILATION is

15, 30, & 60 cfm Compact Dryers Chapter 1: Safety 10 of 57 Operator Responsibility The operator’s responsibility does not end with efficien

15, 30, & 60 cfm Compact Dryers Chapter 1: Safety 11 of 57 • Clean the dryer and surrounding area DAILY, and inspect the machine for loose

15, 30, & 60 cfm Compact Dryers Chapter 1: Safety 12 of 57 1-4 Technical Specifications Annex B Information The following design informatio

15, 30, & 60 cfm Compact Dryers Chapter 2: Functional Description 13 of 57 Drying HopperFilter(Separates Dust )High Pressure Peripheral Blowe

15, 30, & 60 cfm Compact Dryers Chapter 2: Functional Description 14 of 57 What is desiccant? Desiccant is a material that attracts and holds

15, 30, & 60 cfm Compact Dryers Chapter 2: Functional Description 15 of 57 Controller Features • Mitsubishi programmable relay controller •

15, 30, & 60 cfm Compact Dryers Chapter 2: Functional Description 16 of 57 Administration (OSHA) and the Joint Industrial council (JIC) are j

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 17 of 57 Chapter 3: Installation 3-1 Uncrating the Equipment Dehumidifying Dryers

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 18 of 57 Caution! Do not use a hoist to move or rig your Dryer when it is mounted

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15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 19 of 57 Figure 3: Suggested Lift Rigging for Floor Mounted Dryers

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 20 of 57 Caution! When using a hoist to move a machine mounted dryer, ALWAYS attac

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 21 of 57 3-3 Electrical Connections When making electrical connections to your drye

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 22 of 57 Making Dryer/Drying Hopper Process Air Connections Floor Mount Models When

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 23 of 57 ; Check all companion equipment, such as the drying hopper; verify that t

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 24 of 57 Auto-Tuning the Dryer 1. Apply power to the control circuit. 2. Press an

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 25 of 57 Shutting Down the Dryer 1. When processing is complete, close the hopper

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 26 of 57 Chapter 4: Operation 4-1 Controller Description and Operation Identifying C

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 27 of 57 Optional Controller – Optional Three Phase Control Panel shown with Optional

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 28 of 57 Identifying Process Air Temperature Controller LED Indicators Indicator Nam

15, 30, & 60 cfm Compact Dryers ii All rights reserved.

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 29 of 57 Setting the Process Air Temperature When setting the process air temperature,

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 30 of 57 Indicator Name Description preprogrammed by the operator. Proportional Ban

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 31 of 57 Figure 7: Settings for Process Temperature Controller (E5CN), Part No. A0567

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 32 of 57 Restoring the Process Air Dew Point Meter (E5CK) to Factory Setup If the pres

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 33 of 57 c. The regen heater is turned on and the regeneration timing sequence is ini

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 34 of 57 Alarm Display Messages Note: The relay screen which contains the Alarm Displ

15, 30, & 60 cfm Compact Dryers Chapter 5: Maintenance 35 of 57 Chapter 5: Maintenance 5-1 Preventative Maintenance Schedule The checklis

15, 30, & 60 cfm Compact Dryers Chapter 5: Maintenance 36 of 57 5-2 Preventative Maintenance This section describes maintenance procedures

15, 30, & 60 cfm Compact Dryers Chapter 5: Maintenance 37 of 57 Vacuuming Try vacuum-cleaning a soiled filter first. Vacuuming removes most

15, 30, & 60 cfm Compact Dryers Chapter 5: Maintenance 38 of 57 5-3 Corrective Maintenance This section provides you with the information n

15, 30, & 60 cfm Compact Dryers iii Shipping Information Unpacking and Inspection You should inspect your dryer for possible shipping damage.

15, 30, & 60 cfm Compact Dryers Chapter 5: Maintenance 39 of 57 4. Remove four (4) nuts at each corner of the top casting. 5. Disconnect

15, 30, & 60 cfm Compact Dryers Chapter 5: Maintenance 40 of 57 14. Inspect the gaskets. Replace if necessary. 15. Re-install all component

15, 30, & 60 cfm Compact Dryers Chapter 5: Maintenance 41 of 57 Procedures 1. Disconnect electrical power to the dryer. 2. Using a 1/8” A

15, 30, & 60 cfm Compact Dryers Chapter 6: Troubleshooting 42 of 57 Chapter 6: Troubleshooting 6-1 Introduction The utmost in safety precaut

15, 30, & 60 cfm Compact Dryers Chapter 6: Troubleshooting 43 of 57 Problem Possible cause Corrective action Process heaters are faulty

15, 30, & 60 cfm Compact Dryers Chapter 6: Troubleshooting 44 of 57 Problem Possible cause Corrective action Burned out regeneration heat

15, 30, & 60 cfm Compact Dryers Chapter 6: Troubleshooting 45 of 57 6-2 Determining Temperature Controller Errors or Sensor Errors Using a Th

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 46 of 57 Chapter 7: Appendix 7-1 Warranty The manufacturer warrants all equipment ma

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 47 of 57 7-2 Drawings and Diagrams

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 48 of 57

15, 30, & 60 cfm Compact Dryers iv Credit Returns Prior to the return of any material authorization must be given by the manufacturer. A RMA n

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 49 of 57

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 50 of 57 7-3 Spare Parts List MINI DRYER SPARE PARTS LIST 15, 30, 60 cfm Models 15CFM

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 51 of 57 HI-CORE DESICCANT DRYER 15/30/60 CFM UNITS 15 CFM Item Qty Part # Descript

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 52 of 57 230VAC 3∅ LOW HEAT 33 3 A0568935 FUSE, HEATERS, KTK-R-9 230VAC 3∅ HIG

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 53 of 57 32 2 A0534800 FUSE, XFMR, PRIMARY, FNQ-R-0.5 40 1 A0558000 CONTACTOR, IE

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 54 of 57 32 2 A0536889 FUSE, XFMR, PRIMARY, FNQ-R-0.6 40 1 A0558000 CONTACTOR, IE

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 55 of 57 A0571673 220V CONTROL COMMON PARTS ITEM QTY PART # DESCRIPTION 1 1 A05716

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 56 of 57 7-4 Dryer Identification (Serial Number) Tag (Located on back of Dryer) Com

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 57 of 57 7-5 Technical Assistance Parts Department Call toll-free 7am–5pm CST [800] 42

15, 30, & 60 cfm Compact Dryers v Table of Contents CHAPTER 1: SAFETY... 7 1-1

15, 30, & 60 cfm Compact Dryers vi Process Air Temperature Controller...24 Se

15, 30, & 60 cfm Compact Dryers Chapter 1: Safety 7 of 57 Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and ref

15, 30, & 60 cfm Compact Dryers Chapter 1: Safety 8 of 57 Dryer Safety Tags Hot! Read Operation and Installation