
SUNNEN®PRODUCTS COMPANY • 7910 MANCHESTER ROAD • ST. LOUIS, MO 63143, U.S.A. • PHONE: 314-781-2100READ THE FOLLOWING INSTRUCTIONS THOROUGHLY AND CAREF
CAUTIONDoor is equipped with lockable Safety Door Latch.Door should be closed and latched during operationto prevent accidental interruption of operat
OPERATIONAL CHECKRead Sections 1, 2 and 3 thoroughly and carefullybefore performing the Operational Check. NOTE: Power up and start machine to check
GENERALConsult this section when preparing the Machine foroperation.MAJOR COMPONENTSConsult the following figure for location of majorcomponents on yo
8FIGURE 2-2, Front PanelF4F5F6F9F10YCOMxF1KF11UF2LF12VF3MF13WNF14XOF15YPF16ZF7QF17:F8RF18/SF19\TF20.PF8PF1PF2PF3PF4PF5PF6PF7PF9PF10ABCEDGFIHJPF18PF11P
4b. The Transverse Column Assembly which allowsthe Spindle Carriage to move left or right to alignSpindle with bore. It is powered by4c. The Spindle M
HONING TOOL SETUPWhen using CK/CV or GHSS/GHTS Series HoneHeads proceed to, Installing Hone Head.When using P20/P28 Mandrel and CV1010 MandrelAdapter,
4. Place Master Stoneholder in fixture. Brush all loosechips from Stoneholder grooves and slots.5. Place Stone in Master Stoneholder (see Figure 2-5)
snugly. Take mounted stoneholder in one hand; lookat it lengthwise from one end, into a light to see ifthere is any light between stoneholder and bott
GHTS-Series Hone HeadsSunnen GHTS-Series Two Stage Honing Tool usesSunnen GH Stone Sets and PHT Brush Sets.Install GH-Series Hone Head by sliding Hone
GENERAL INFORMATIONThe Sunnen®equipment has been designed and engineered for a wide variety of parts within the capacity and limitation of the equipme
GENERALThis section gives step-by-step setup and operatingprocedures for Sunnen®Vertical Honing Machine.SAFETY PRECAUTIONSThe following precautions sh
(see Figure 3-1). Using up and down ARROW keys,you can move this marker to a place in bore that youwould like to dwell. When you press dwell button,st
• Key in desired value using key pad - Press OK toaccept.BORE LENGTH: 3.50000• Select Material - Press OK to accept. MATERIAL: Tool Steel• Select
18NOTES
GENERALThe following procedures are given as guides onlyand are not to be construed as absolute or invariable.Each machine must be maintained individu
• Verify the operation of the lubrication system asfollows: Remove sheet metal covers attached tocarriage to get to points where grease lines enterbal
6. Rinse thoroughly with clean hot water and allow to dry.7. Reinstall Filter Element.NOTE: Replacement Elements and parts areavailable through the Su
7. Loosen tension on Idler Pulley, by looseningtension Screw in Tension Block Assembly (seeFigure 4-8).8. Remove old belt and replace with new belt.9.
NOTE: When using Sunnen PH-Series PrecisionMulti-Stone Honing Tools with integral air gageavailable for in-process measurement for optimumcontrol of t
SUNNEN®LIMITED PRODUCT WARRANTYSunnen®Products Company and its subsidiaries (SPC) warrant that all new SPC honing machines, gaging equipment, tooling,
24NOTES
25GENERALThis section contains Troubleshooting informationin table form which should be used when problemsoccur with machine. The table lists problems
26TABLE 5-1, Operational Troubleshooting Index (cont’d)PROBLEM PROBABLE CAUSE SOLUTIONS SEC. SCREENTaper in Open 1. Improper overstroke A. Lengthen o
27MACHINE OPERATION TROUBLESHOOTINGError Messages: The SV Series Machines have built in errormessages that will appear on display screen to alertopera
28NOTES
FLOW DIAGRAM29FIGURE A-1, Coolant System Flow DiagramA - COOLANT SYSTEM (OPT)MAGNETICSEPARATORMACHINERESERVOIRFLOW CONTROLON/OFF VALVESUMP PUMPCLEANED
30NOTES
31FLOW DIAGRAMFIGURE B-1, Grease Lubrication System Flow DiagramB - GREASE LUBRICATION SYSTEMLUBRICATORHOUSINGFILLERPORTTO BALLSCREW (STROKER)TO BALLS
32NOTES
33FLOW DIAGRAMFIGURE C-1, Optional Pneumatic SystemC - OPTIONAL PNEUMATIC SYSTEMFILTERPFC1501FILTERPFC235FILTERELEMENTO RINGBAFFLEFILTERBOWLVALVEDRAIN
1DO NOT touch electrical components until main input power has been turned off and CHARGE lamps areextinguished. WARNING: The capacitors are still ch
35DECLARATION OF CONFORMITY (CE)APPENDIX DSAMPLECE DOCUMENT
Like any machinery, this equipment maybe dangerous if used improperly. Besure to read and follow instructions foroperation of equipment.WARNINGAn Arc
FRACTION / DECIMAL / MILLIMETER EQUIVALENTS CHARTINCHFRACTION DECIMALMILLIMETER. . . . .003937 0,1000. . . . .007874 0,2000. . . . .011811 0,30001/64
vTABLE OF CONTENTSPageGeneral Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SV-410SV-410viGENERAL INFORMATION & SPECIFICATIONSSunnen®Vertical Honing Machines - SV410TOP VIEWSIDE VIEW2436 mm(96 in.)1012 mm(40 in.)1935 mm(76
GENERALConsult this section when unpacking, inspecting,and installing Sunnen®Vertical Honing Machine(see Figure 1-1). Hereafter referred to as the mac
• Then check to see if any of the feet are nottouching the floor or touching the floor onlyloosely. If so, bring foot down to just touch floor.• Place
14. Wipe all protective shipping oil and grease fromMachine. (Clean rust preservative from way barsand any other bright metal surfaces.)15. If applica
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