CDA SV410 for Especificações

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SUNNEN
®
PRODUCTS COMPANY • 7910 MANCHESTER ROAD • ST. LOUIS, MO 63143, U.S.A. • PHONE: 314-781-2100
READ THE FOLLOWING INSTRUCTIONS THOROUGHLY AND CAREFULLY BEFORE UNPACKING,
INSPECTING, OR INSTALLING THE SUNNEN
®
SV410 VERTICAL HONING MACHINE.
I-SV-410F
Installation, Setup
and Operation
INSTRUCTIONS
for
SUNNEN
®
VERTICAL HONING MACHINE
Models: SV-410
“SUNNEN
®
AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.”
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Resumo do Conteúdo

Página 1 - INSTRUCTIONS

SUNNEN®PRODUCTS COMPANY • 7910 MANCHESTER ROAD • ST. LOUIS, MO 63143, U.S.A. • PHONE: 314-781-2100READ THE FOLLOWING INSTRUCTIONS THOROUGHLY AND CAREF

Página 2 - ESD PREVENTION REVIEW

CAUTIONDoor is equipped with lockable Safety Door Latch.Door should be closed and latched during operationto prevent accidental interruption of operat

Página 3 - SOFTWARE LICENSE AGREEMENT

OPERATIONAL CHECKRead Sections 1, 2 and 3 thoroughly and carefullybefore performing the Operational Check. NOTE: Power up and start machine to check

Página 5 - TABLE OF CONTENTS

GENERALConsult this section when preparing the Machine foroperation.MAJOR COMPONENTSConsult the following figure for location of majorcomponents on yo

Página 6 - Work Area

8FIGURE 2-2, Front PanelF4F5F6F9F10YCOMxF1KF11UF2LF12VF3MF13WNF14XOF15YPF16ZF7QF17:F8RF18/SF19\TF20.PF8PF1PF2PF3PF4PF5PF6PF7PF9PF10ABCEDGFIHJPF18PF11P

Página 7 - INSTALLATION

4b. The Transverse Column Assembly which allowsthe Spindle Carriage to move left or right to alignSpindle with bore. It is powered by4c. The Spindle M

Página 8 - FIGURE 1-5, Cable Track

HONING TOOL SETUPWhen using CK/CV or GHSS/GHTS Series HoneHeads proceed to, Installing Hone Head.When using P20/P28 Mandrel and CV1010 MandrelAdapter,

Página 9 - ELECTRICAL CONNECTION

4. Place Master Stoneholder in fixture. Brush all loosechips from Stoneholder grooves and slots.5. Place Stone in Master Stoneholder (see Figure 2-5)

Página 10 - SPECIAL FIXTURE (Optional)

snugly. Take mounted stoneholder in one hand; lookat it lengthwise from one end, into a light to see ifthere is any light between stoneholder and bott

Página 11 - OPERATIONAL CHECK

GHTS-Series Hone HeadsSunnen GHTS-Series Two Stage Honing Tool usesSunnen GH Stone Sets and PHT Brush Sets.Install GH-Series Hone Head by sliding Hone

Página 12

GENERAL INFORMATIONThe Sunnen®equipment has been designed and engineered for a wide variety of parts within the capacity and limitation of the equipme

Página 14 - FIGURE 2-2, Front Panel

GENERALThis section gives step-by-step setup and operatingprocedures for Sunnen®Vertical Honing Machine.SAFETY PRECAUTIONSThe following precautions sh

Página 15 - “CE” compliance

(see Figure 3-1). Using up and down ARROW keys,you can move this marker to a place in bore that youwould like to dwell. When you press dwell button,st

Página 16 - HONING TOOL SETUP

• Key in desired value using key pad - Press OK toaccept.BORE LENGTH: 3.50000• Select Material - Press OK to accept. MATERIAL: Tool Steel• Select

Página 18

GENERALThe following procedures are given as guides onlyand are not to be construed as absolute or invariable.Each machine must be maintained individu

Página 19 - FIGURE 2-14, Install Holders

• Verify the operation of the lubrication system asfollows: Remove sheet metal covers attached tocarriage to get to points where grease lines enterbal

Página 20

6. Rinse thoroughly with clean hot water and allow to dry.7. Reinstall Filter Element.NOTE: Replacement Elements and parts areavailable through the Su

Página 21 - SETUP & OPERATION

7. Loosen tension on Idler Pulley, by looseningtension Screw in Tension Block Assembly (seeFigure 4-8).8. Remove old belt and replace with new belt.9.

Página 22 - SETUP - INITIAL

NOTE: When using Sunnen PH-Series PrecisionMulti-Stone Honing Tools with integral air gageavailable for in-process measurement for optimumcontrol of t

Página 23 - (Turning Machine Off)

SUNNEN®LIMITED PRODUCT WARRANTYSunnen®Products Company and its subsidiaries (SPC) warrant that all new SPC honing machines, gaging equipment, tooling,

Página 24

24NOTES

Página 25 - ROUTINE MAINTENANCE

25GENERALThis section contains Troubleshooting informationin table form which should be used when problemsoccur with machine. The table lists problems

Página 26 - FILTER ELEMENT REPLACEMENT

26TABLE 5-1, Operational Troubleshooting Index (cont’d)PROBLEM PROBABLE CAUSE SOLUTIONS SEC. SCREENTaper in Open 1. Improper overstroke A. Lengthen o

Página 27 - LOWER SPINDLE BELT

27MACHINE OPERATION TROUBLESHOOTINGError Messages: The SV Series Machines have built in errormessages that will appear on display screen to alertopera

Página 29

FLOW DIAGRAM29FIGURE A-1, Coolant System Flow DiagramA - COOLANT SYSTEM (OPT)MAGNETICSEPARATORMACHINERESERVOIRFLOW CONTROLON/OFF VALVESUMP PUMPCLEANED

Página 30

30NOTES

Página 31 - TROUBLESHOOTING

31FLOW DIAGRAMFIGURE B-1, Grease Lubrication System Flow DiagramB - GREASE LUBRICATION SYSTEMLUBRICATORHOUSINGFILLERPORTTO BALLSCREW (STROKER)TO BALLS

Página 32

32NOTES

Página 33

33FLOW DIAGRAMFIGURE C-1, Optional Pneumatic SystemC - OPTIONAL PNEUMATIC SYSTEMFILTERPFC1501FILTERPFC235FILTERELEMENTO RINGBAFFLEFILTERBOWLVALVEDRAIN

Página 34

1DO NOT touch electrical components until main input power has been turned off and CHARGE lamps areextinguished. WARNING: The capacitors are still ch

Página 36

35DECLARATION OF CONFORMITY (CE)APPENDIX DSAMPLECE DOCUMENT

Página 38

Like any machinery, this equipment maybe dangerous if used improperly. Besure to read and follow instructions foroperation of equipment.WARNINGAn Arc

Página 39 - C - OPTIONAL PNEUMATIC SYSTEM

FRACTION / DECIMAL / MILLIMETER EQUIVALENTS CHARTINCHFRACTION DECIMALMILLIMETER. . . . .003937 0,1000. . . . .007874 0,2000. . . . .011811 0,30001/64

Página 40

vTABLE OF CONTENTSPageGeneral Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Página 41 - CE DOCUMENT

SV-410SV-410viGENERAL INFORMATION & SPECIFICATIONSSunnen®Vertical Honing Machines - SV410TOP VIEWSIDE VIEW2436 mm(96 in.)1012 mm(40 in.)1935 mm(76

Página 42

GENERALConsult this section when unpacking, inspecting,and installing Sunnen®Vertical Honing Machine(see Figure 1-1). Hereafter referred to as the mac

Página 43 - Failure to comply

• Then check to see if any of the feet are nottouching the floor or touching the floor onlyloosely. If so, bring foot down to just touch floor.• Place

Página 44 - FORMULAS:

14. Wipe all protective shipping oil and grease fromMachine. (Clean rust preservative from way barsand any other bright metal surfaces.)15. If applica

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