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Preventive Mainten
ance Manual
68
Copyright © 2012 EVG
Figure 58 - SI Wafer - Pressure Films – Chuck
Finally place the second SI Wafer on the chuck and clamp the wafer
stack with the pressure film in between.
Figure 59 - SI Wafer
275 of 370
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520HE Users Manual
1
General Information
2
1 Note to the User
4
2 About this Manual
5
3 Recovery from Errors
6
Interlock List
9
Table of Contents
10
1 Interlock List
11
1.1 Leak Sensor
12
1.2 Water Flow Sensor
13
1.3 Over Temperature Sensor
14
Location:
15
1.4 EMO Button
16
2 Circuit Diagrams
17
Start Up and GUI
20
1 System Description
22
1.2 Safety
23
2 System Startup
24
Figure 4 - Overview Stations
25
De-embossing Station
28
30 of 370
30
EVG Explorer
33
1 Overview
35
1.1 Title Bar
36
1.2 Main Area
36
1.2.1 Application Groups
37
1.2.1.1 Maintenance Tools
38
1.2.2 Applications
39
1.2.2.2 Maintenance Tools
40
1.2.3.1 Login / Change User
41
1.2.3.2 Log Off
41
1.2.3.3 Shut Down
41
1.3 Task Bar
42
1.3.2 Running Applications
43
1.3.3 Date and Time
43
2 “EVG Remote Support” Tool
44
2.1 EVG TechSupport offline
45
2.2 EVG TechSupport online
46
2.3 Benefits
47
2.4 Requirements
47
3 “EVG Manual Copy” Tool
48
3.2 Open Manual
49
3.3 Troubleshooting
49
Start Up
54
1 Start Up
55
1.2 Initialize
57
1.3.1 Disconnected State
60
1.3.3 Ready State
61
1.3.4 Maintenance Mode
62
Figure 12 - Maintenance Mode
62
1.3.5 Executing State
63
1.3.6 Cleanup State
63
Figure 14 - Basic Layout
64
Status Information
65
Navigation Bar
66
2.1 Jobs
67
2.1.1 Overview Stations
68
2.1.1.1 Station Status
69
Figure 21 - Slot States
70
2.1.2 Overview Jobs
71
Figure 22 - Overview Jobs
71
2.2 Modules
72
2.3 Recipes
73
2.4 System
74
2.4.1 Overview
75
Figure 27 - System Frame
76
2.4.2 Safety Doors
78
2.4.3 Tooling Profiles
79
2.4.4 Facility Management
80
2.4.5 Tracking
81
2.5 Setup
82
Add User
83
Remove User
83
Properties
83
2.5.2 Light Tower Settings
84
3.1 Job Controls
85
3.2 Clean Up (optional)
86
3.3 Add Job
87
Jobs
88
Figure 38 - Add Job Window
88
3.4 Execute Job
90
4.1 Recipe Namespace
92
4.1.3 Delete Namespace
93
4.2 Recipe Overview
94
4.2.1 Select Namespace
95
4.2.2 Select Single Recipe
96
Figure 47 - Recipe Selection
97
Figure 48 - Common Task View
97
4.2.4 Select Version
98
Figure 50 - Common Task View
98
4.3 Create New Recipe
99
Figure 54 - Sample Recipe
100
EVG CIMFramework - Core
101
4.3.3 Recipe Commands
101
Figure 55 - Recipe Commands
101
4.3.4 Recipe Flow Diagram
101
4.3.5 Common Task View
102
4.4 Edit Recipe
104
4.4.3 Recipe Command Menu
105
2 bond modules:
106
4 cooling chucks:
106
10 buffer station slots:
106
4.4.3.4 Copy Recipe Command
107
4.4.4 Context Menu
108
4.4.5 Delete Recipe Command
109
4.4.6 Link Recipe Commands
109
4.5 Open Recipe
110
4.6 Save Recipe
111
4.7 Export Recipe
112
4.8 Delete Recipe
113
4.9 Recipe Validation
114
4.10 Recipe Linking
115
4.11 Recipe Code
116
5 Safety Doors
117
5.2 Open Safety Doors
118
5.3 Close Safety Doors
120
6 Analysis
121
6.2 DataValue State
122
6.3 Performance Tracking
123
124 of 370
124
6.4 Reports
125
7 Alarms
126
7.2 Alarm Situation
127
8.1 I/O Axis Field
128
9 Shut Down
129
Shut Down
130
History
131
EV Group Support:
132
Bond Module
133
Module Description
135
1 Module Description
136
1.2 Bond Module
137
138 of 370
138
1.3 Bond Chuck
139
1.4 Safety
140
Figure 7 - Cover Clamp
141
1.4.3 Facility Problems
142
2 Process Description
143
2.2 Anodic Wafer Bonding
145
2.3 Adhesive Wafer Bonding
146
2.4 Glass Frit Wafer Bonding
147
2.5 Eutectic Wafer Bonding
148
Process Description
149
150 of 370
150
3.1 Jobs
152
3.2 Modules
153
154 of 370
154
GUI
155
Figure 17 - Vacuum System
155
Designation
156
4 Recipe Programming
157
4.2 Recipes
158
Recipe Programming
159
Sequence Recipe Editor
159
4.2.1.1 Move Recipe Step
161
4.3 Recipe Steps
162
4.3.1 Heater
163
4.3.1.2 Wait Temperature
164
4.3.1.3 Preheat
165
4.3.1.4 Equalize
166
4.3.2 Vacuum System
167
4.3.2.2 Purge
168
4.3.2.3 Evacuate-Purge
169
4.3.2.4 Wait Pressure
170
4.3.3 General
172
4.3.3.3 Timer
173
4.3.3.4 Monitoring
174
4.3.4 Piston
175
4.3.4.3 Wait Force
176
4.3.5 Voltage
177
4.3.5.2 Wait Current
178
4.3.5.3 Wait Charge
179
4.3.5.4 Check Resistance
180
5 High Level Menu
181
5.1 Cover
183
5.2 Heater
184
5.3 Piston
185
5.4 Vacuum System
186
Figure 42
187
High Level Menu
187
5.4.3 Evacuate – Purge
187
Figure 41
187
5.5 High Voltage
188
5.6 Flags
189
5.7 Recorder
189
5.8 Wafer Bow
190
5.9 Resistance
191
6 Recorder Software
192
6.2 Choose Parameters
193
Recorder Software
195
6.3 Measure Bars
196
6.3.2 Move Measure Bar
197
6.3.3 Delete Measure Bar
197
6.4 Zoom
198
6.5.1 Grids
199
6.5.2 File Info
199
6.5.3 “Printing”
200
6.5.4 “About Recorder”
200
6.5.5 Save / Open
200
Maximum Piston Force
203
1 Maximum Piston Force
205
208 of 370
208
Note to the User
210
4 Copyright © 2012 EVG
211
1 Note to the User
212
2 Safety
213
3 Daily Maintenance
214
3.2 Main Pressure
215
Daily Maintenance
216
3.3.1 Allowed Gases
217
218 of 370
218
3.4 Bond Tools
219
3.4.1 Bond Tool Insert
220
Figure 7
221
3.5 Flags
222
3.6 Clamping Feet
223
3.7 Clamping Force
224
3.7.2 Prepare Bondchuck
225
3.7.6 Measurement
227
3.7.7 Clamping Force
228
Figure 18 - Grub screw
229
Figure 19
229
Figure 20 - Clamping arm
229
Figure 21 - Top view
230
Figure 22 - Front view
231
Figure 18- Force Gauge
231
Measurement:
232
3.8 Clamping glasses
233
4 Weekly Maintenance
234
28 Copyright © 2012 EVG
235
Weekly Maintenance
236
Parameters
237
Max. Pressure cannot be kept
238
Figure 24 - Hydraulic System
239
Figure 25
240
Figure 26
240
Figure 27
241
Figure 28
242
Figure 29
243
4.3.2.1 Schematics
244
With backpressure control
245
Function description
246
40 Copyright © 2012 EVG
247
Components
249
Figure 35 - Top Cap
250
Figure 37 - Square Plate
251
Figure 38 - Piston Rod
251
Removing of obsolete parts
253
Figure 41 - Leak Line
254
Figure 42 - Separation Tank
254
48 Copyright © 2012 EVG
255
Settings
256
50 Copyright © 2012 EVG
257
Figure 46 - Apply Caliper
258
52 Copyright © 2012 EVG
259
Figure 48 - Apply Caliper
260
Tech tips
261
Figure 50 - Load Cell
262
4.4 High Voltage
263
4.5 Cover Clamps
264
58 Copyright © 2012 EVG
265
4.5.1 Working principle
266
4.6 Wafer Bow
267
62 Copyright © 2012 EVG
269
64 Copyright © 2012 EVG
271
4.6.1.3 CAN System
272
1 Coarse zero
273
(edge – zero)
273
2 Fine zero
273
4.7 Uniformity Check
274
Figure 59 - SI Wafer
275
4.7.2 Check Flatness
277
4.7.3 Heater Flatness
278
Figure 64 - Bottom Heater
279
4.7.4 Bond Tool Flatness
280
74 Copyright © 2012 EVG
281
4.8 Flag Pulling Mechanism
282
4.8.1 Adjustment of Flags
283
4.8.1.2 Flag Orientation
284
4.9 Pressure Insert
285
286 of 370
286
Figure 78
287
Figure 79 - Clamp
288
Figure 80 - Fix disc
288
Figure 81
289
Figure 82
289
4.10 Cleaning
290
4.11.1 Pfeifer – THM07x
291
Figure 84 - Water System
293
Figure 85 - Water System
294
4.13.1 Reset procedure
295
5 Monthly Maintenance
296
5.3 Tool Detection
297
5.4 Piston Motion
298
5.5 Load Cell Test
298
Figure 93
299
Figure 95
300
94 Copyright © 2012 EVG
301
Figure 99 - Remove screw
302
Figure 100
303
Figure 101
303
Monthly Maintenance
304
Figure 104
305
Mainswitch
307
5.7.3 Check EMO Button
308
5.8 Vacuum System
309
5.8.1 Maintenance Evacuate
310
5.8.2 Maintenance Purge
310
311 of 370
311
5.9 Safety Valve
312
5.10 Gauges
313
5.11 Roughing Pump
314
5.12 Cover Open/Close
314
5.13 Check of Sensors
315
Figure 118 - Leakage Sensors
316
5.14 Water filter
317
5.16 Water Flow
317
5.16.1 Adjust Water Flow
318
5.16.2 Chiller
318
5.17 Cooling Chucks
319
1 Cooling Bottom ON
320
2 Cooling Bottom
320
321 of 370
321
Figure 123
323
5.17.3 Cooling Time
324
325 of 370
325
327 of 370
327
329 of 370
329
330 of 370
330
5.19.1 Top Side
331
5.19.2 Bottom side
332
6 Quarterly Maintenance
333
6.2.2 Thermo Chuck
334
6.2.3 Maintenance Frequency
335
6.3 Adjust heater offset
336
337 of 370
337
6.4 TC Wafer Test
338
7 Annual Inspection
339
7.2 Cooling Lines
340
Figure 134 - Water System
341
Annual Inspection
342
343 of 370
343
8 Troubleshooting
344
345 of 370
345
8.3 Endvacuum not reached
346
8.4 No High Voltage
347
348 of 370
348
10 Lockout/Tagout
349
11 Facility Requirements
350
11.1 EVG520
351
EaseUS Todo Backup
354
1 General Information
356
1.3 Pre-OS
357
2 Create Backup
358
Figure 2 - System Backup
359
Figure 4 - Backup progress
360
2.3 Create a Bootable Media
361
Figure 7 - Building progress
362
3 How to Recover
363
3.1 Recover from Backup File
364
How to Recover
366
3.3 Recover using Pre-OS
367
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